01 · DISCOVERY
Map the plant.
Stakeholder interviews across plant ops, IT, engineering, quality, and maintenance. Architecture review of ERP, MES, SCADA, CMMS, PLM. Current-state diagram of every line, pipeline, and clipboard handoff.
3–4 weeks · Architecture doc
02 · AUDIT
Find the X.
The OEE gap analysis. Where production data is trapped. Where work orders stall. Where quality dies on a clipboard. Where maintenance reacts instead of predicts. The unknown variable, named and priced.
3–4 weeks · Gap report
03 · BUILD
Close the gap.
Integration layer built (OPC UA, MES bridges, ERP connectors). Workflows written for work orders, quality alerts, predictive maintenance. AI models trained on your real production data. Pilot line rollout with operators embedded.
10–14 weeks · Pilot line live
04 · DEPLOY
Ship it. Monitor.
Plant-wide cutover, operator training, 30-day hand-on-the-wheel period, then a signed runbook and a support retainer, or full handoff. Your call.
4–6 weeks · Go-live + runbook